Xcellerex™ XDUO Mixing System - Configurable

Our mixers have a unique design, where we show that the cubical design have a natural baffle effect, the four corners disrupt the mixing patterns and cause turbulent flow.

Cube configuration (1:1:1 height-width-depth ratio)
• Workable heights
• Higher level of safety due to lower center of gravity compared to round/cylindrical tanks
• Additional mixing efficiency through natural baffling effect of corners
• Compact storage

Sloped tank base
• Efficient drainage
• Minimal hold-up volumes

Fitted Cube bag minimizes bag wrinkles

Interlocks are hardcoded values where the system will shut off (agitator, pump control loop and temperature control loop) specifically when exceeding maximum or minimum or no weight. Alarms are configurable on the HMI where the values are subjective to your application and are managed by the user with HMI admin rights. Interlocks and alarms are available only on XDUO.

It takes about 10 minutes for one person to remove the bag from the primary package to complete installation, our system doesn’t require any time to charge, it’s a true plug and play.

• Generate higher torque for improved mixing compared to levitated impellers.
• Lower risk of leaks, better bag integrity, and requires less labor (no shaft insertion) compared to rotating shafts and seals.
• Less expensive compared to levitated Impellers.
• Eliminates need for time-consuming charging of superconducting magnets, complicated mating of motor and drive systems to storage tanks, and many manual steps.

The XDM (Xcellerex Disposable Mixer) comes in multiple configuration (Poly propylene, single walled stainless steel, jacketed stainless steel) and can mix a wide range of applications, but it lacks the automation piece which XDUO (Xcellerex Disposable Unit Operation) possess. XDUO is an intelligent plug and play mixer, where titrations and temperature control are automated based on a closed loop control system. Both XDM and XDUO can be configured to meet a wide range of application needs as shown below. They help reduce your capital equipment requirements and maximize your plant efficiency.

Yes, with our automated feature you are able to perform this critical step, refer to Application note 29-0913-83AA

The system was design carefully to reduce height, so the vessel is wider instead of longer, and based on CFD models dual impellers are needed to ensure there is homogenous mixing for solids that may precipitate on the corners.

Yes, the XDUO platform has the data monitoring capability, it is a standard for our XDUO2500L and could be customizable for the other scales.

Long Term Data Recording
• Users can access detailed process information of all variables real time or can be record for later use.
• No data will be missed – 2 GB SD card can store 6.8 years of continuous recording of all variables at 1 minute sample rate.
• Common Interface platforms (USB and Ethernet) enables easier data export options.
• Audit and Data Logs.
• Csv and pdf. CSV Print Only.

XDUO with X-Station Connectivity
XDUO with External Fluid Management using Watson Marlow 620 External PumpsXDUO with 21CFR Part 11 and Central User Management

The Xcellerex disposable bioreactor bag assembly (XDA) is an essential part of the process. The mixer bag is manufactured from a USP class VI-compliant flexible low-density polyethylene film and has a robust design to withstand demanding process conditions. The bag comes with an integrated, bottom mounted magnetically coupled impeller assembly, which connects with the magnetic drive head in the vessel frame. The impeller is pitched-blade type with medical-grade ceramic bearings. For extractables and particulates profile contact your sales representative for a validation guide.