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Risk assessment strategies for single-use components and systems can follow a simple step-by-step process.
Risk assessment strategies for single-use components and systems can follow a simple step-by-step process.
Extractables reports are available through two portals (see the far-right column in the summary table). To speed up your search, note the report identifier before accessing the portal.
Check the table below to see which system contains the data you need and use the link in the last column to access the report.
Prefer a PDF version? Download the table.
| Product Type | Product description | Representative part number | Primary MOC 1 | Pretreatment2 | Extractables study design | Comment | Applicable extractables reports | Report portal5 | ||
| USP<665>3 | BioPhorum | Legacy4 | ||||||||
| Aseptic connector | ReadyMate™ DAC | 28936688 | PC | Gamma & Autoclave | H | X | Cytiva manufactuted component | Component family file: ReadyMate DAC. Extractables study: 17-002 | ||
| Kleenpak® sterile connector | KPCHT02F11 KPCHT02M11 | PC | Irradiation and autoclave | H | X | Cytiva manufactuted component | USTR 3946 (Comprehensive summary) | |||
| Kleenpak® Presto sterile connector | PSC1G8 | PES | Irradiation and autoclave | H | X | Cytiva manufactuted component | USTR 3947 (Comprehensive summary) | |||
| Kleenpak® II sterile connector and disconnector | KPD01HB6 | PSU | Irradiation and autoclave | H | X | Cytiva manufactuted component | USTR 4100 | |||
| Bioburden control filters | Kleenpak® capsules with Supor EAV membrane | KA3EAVP1G | PES, PP, Si | Irradiation and autoclave | H | X | VAL-AS-006888-ER1 (Autoclave) VAL-AS-006888-ER2 (Irradiation) | |||
| Kleenpak® Nova capsules with Supor EAV membrane | NT6UEAVP1G | PES, PP | Irradiation and autoclave | H | X | VAL-AS-006449-ER1 (Autoclave) VAL-AS-006449-ER2 (Irradiation) | ||||
| Biocontainers, mixers and bags | HyClone™ liquid media and buffer bags with CX5-14 film | N/A | Polyolefin | Gamma | M | X | Information is provided per component in alignment with BioPhorum guide | Extractables study 15-004 CX5-14 film | ||
| HyClone™ liquid media and buffer bags with Cytiva Film Cell Culture 1 | N/A | Polyolefin | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | Extractables study 22-031 Cytiva™ Film Cell Culture 1 | |||
| HyClone™ liquid media and buffer bags with Aegis 5-14 film | N/A | Polyolefin | Gamma | M | X | Information is provided per component in alignment with BioPhorum guide | Extractables study: 15-005 Aegis5-14 film | |||
| HyClone™ liquid media and buffer bags - Tubing | N/A | PVC | Gamma | H | Information is provided per component in alignment with BioPhorum guide | Extractables study 24-020 SV21413 – Tubing Medical Grade PVC | ||||
| HyClone™ liquid media and buffer bags - Ports | N/A | Polyolefin Elastomer | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | Extractables study 24-019 - POE Ports | |||
| ReadyToProcess™ bags with Fortem™ film | 29381886 | Polyolefin | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | Assembly Family File: Assembly family ReadyToProcess bags with Fortem film - guide to extractables studies of components | |||
| ReadyCircuit™ bags with Fortem™ film China | 29315051 | Polyolefin | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | Assembly Family File: Assembly family ReadyCircuit bags with Fortem film Extractables study: 15-003 Fortem film. Extractables study: 20-002 Fortem film in 2% Benzyl alcohol and Phosphate buffer pH 10 | |||
| ReadyCircuit™ bags with ReadyKleer™ film | 12410225 | Polyolefin | Gamma | M | X | X | 1) Information is provided per component in alignment with BioPhorum guide. 2) In addition, a study was performed on assembled bags. | 1) Extractables study: 15-002 ReadyKleer film 2) Validation guide: VG ReadyCircuit - extractables study on Hanging bag assembly | ||
| WAVE Cellbag™ bioreactor and M*bag Mixing bags with Fortem™ film | CB0002L722-11-01PK | Polyolefin | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | Extractables study: 15-003 Fortem film. Extractables study: 20-002 Fortem film in 2% Benzyl alcohol and Phosphate buffer pH 10. Validation guide: VG Cellbag Bioreactor bags with Fortem film | |||
| WAVE Cellbag™ bioreactor and mixer bags with Fortem™ film China | CB0001L722-01-08PK-CN | Polyolefin | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | Extractables study: 15-003 Fortem film Extractables study: 20-002 Fortem film Validation guide: VG Cellbag Bioreactor bags with Fortem film China - presents data from Extractables study 15-003 plus studies on extractable antioxidant (TBPP) and its degradation products | |||
| WAVE Cellbag™ bioreactor and M*bag Mixing bag with Bioclear™ 11 film | CB0002L11-01 | EVA | Gamma | M | X | X | 1) Information is provided per component in alignment with BioPhorum guide. 2) In addition, a study was performed on assembled bags. | 1) Extractables study: 15-006 Bioclear 11 film 2) Validation guide: VG Cellbag bioreactor and M*bag mixing bag with Bioclear 11 film - presents study on Cellbag assembly | ||
| WAVE Cellbag™ bioreactor and M*bag mixing bags with Bioclear™ 10 film | CB0002L10-01 | EVA | Gamma | X | Testing in line with former industry best practice performed on complete assemblies. No further testing is planned. | Validation guide: VG Cellbag bioreactor and M*bag mixing bag with Bioclear 10 film - presents studies on Cellbag assemblies | ||||
| Xcellerex™ XDM bags with Fortem™ film | 29300460 | Polyolefin | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | Assembly Family File: Assembly family XDM bags with Fortem film - guide to extractables studies of components | |||
| Xcellerex™ XDM bags with ASI 26/77 film | 888-0086-N | Polyolefin | Gamma | M | X | X | 1) Information is provided per component in alignment with BioPhorum guide. 2) In addition, a study was performed on PEEK impeller in line with former best practice testing. | 1) Extractables study: 15-001 ASI 26/77 film 2) Validation guide: VG Xcellerex XDA disposable assemblies - extractables study on PEEK impeller and listing of surface areas of bag film and impellers | ||
| Xcellerex™ XDR bags with ASI 26/77 film | 888-0070-C | Polyolefin | Gamma | M | X | X | 1) Information is provided per component in alignment with BioPhorum guide. 2) In addition, a study was performed on PEEK impeller and polycarbonate material of XDR 500MO impeller in line with former best practice testing. | 1) Extractables study: 15-001 ASI 26/77 film 2) Validation guide: VG Xcellerex XDA disposable assemblies - extractables studies on PEEK impeller and polycarbonate material, with surface areas of bag film and impellers | ||
| Xcellerex™ XDR perfusion bags with ASI 26/77 film | 29605397 | Polyolefin | Gamma | M | X | Information is provided per component in alignment with BioPhorum guide | Assembly Family File: Assembly family Bioreactor bags for Xcellerex APS - guide to extractables studies of components. | |||
| Xcellerex™ XDR- bags with ReadyKleer™ film | 29398286 | Polyolefin | Gamma | M | X | 1) Information is provided per component in alignment with BioPhorum guide. 2) In addition, a study was performed on PEEK impeller in line with former best practice testing. | Asselby Family File: Assembly family XDR bags with ReadyKleer film 2) Validation guide: VG XDA disposable assemblies - extractables study on PEEK impeller and listing of surface areas of bag film and impellers | |||
| Xcellerex™ X-platform bioceactor bags | 29696534 | Polyolefin | Gamma | M | X | Information is provided per component in alignment with BioPhorum guide. | Assembly Family File: Assembly family Xcellerex X-platform bioreactor bags | |||
| Assembly family XDR-2000L Pro Max Bag | 29724937 | Polyolefin | Gamma | M | X | Information is provided per component in alignment with BioPhorum guide. | Assembly Family File: Assembly family XDR-2000L Pro Max Bag - guide to extractables studies of components. | |||
| Allegro™ 2D and 3D biocontainer chambers (film, port) | LGR0010L7700 (619-31A) | ULDPE, HDPE | Irradiation | H | X | Version 2 | USTR 3941(Comprehensive summary) | |||
| Magnetic mixer impeller | 4100654 | HDPE, PVDF, ceramic | Irradiation | H | X | VAL-AS-006929-ER1 | ||||
| Allegro single-use mixers | Various | Various | Irradiation | X | USTR 2777a | |||||
| LevMixer & Magnetic Mixers | LGRLMC0050L0001 | ULDPE, HDPE | N/A | Version 2 | USTR 3983 (Materials, Surface Areas, and Applicable Extractables Reports) | |||||
| Column housing | AxiChrom™ 50 to 200 columns | 29016534 | Glass | Cleaning in place (CIP) | X | Extractables study: 15-015 AxiChrom 50 to 200 columns | ||||
| AxiChrom™ 300 to 1600 columns | 29457805 | Polymethyl methacrylate (PMMA) | CIP | X | Extractables study: 15-014 AxiChrom 300 to 1600 columns | |||||
| BPG columns | 18110301 | Glass | CIP | X | Extractables study: 15-017 BPG columns | |||||
| Chromaflow™ columns | 18116141 | PMMA | CIP | X | Extractables study: 15-016 Chromaflow columns | |||||
| ReadyToProcess™ column housings ≤359 mm | N/A | Polyolefin | N/A | M | X | Validation guide: VG ReadyToProcess columns | ||||
| ReadyToProcess™ column housings ≥450 mm | N/A | PMMA | N/A | M | X | Validation guide: VG ReadyToProcess columns | ||||
| Filling needles | Allegro™ single-use filling needle | DFNST1208632 | PEEK | Irradiation and autoclave | H | X | VAL-AS-008892-ER1 (Autoclave) VAL-AS-008892-ER2 (Irradiation) | |||
| Allegro™ single-use filling needle | DFNLR1208632 | PEEK, PP | Irradiation and autoclave | X | USTR 2837a | |||||
| Fittings | Polypropylene fittings | FY02311 | PP | Raditaion | M | VAL-AS-011234-ER | ||||
| Large-scale drain valve (O-ring) | SC00817 (O-ring) | Si | Irradiation | X | VAL-AS-005734-ER | |||||
| Large-scale drain valve (spigot) | SC00816, SC00817 | PBT | Irradiation | M | X | VAL-AS-007006-ER1 | ||||
| Hardware system | ÄKTA™ Pilot 600 | 29274328 | Fluorinated Ethylene Propylene (FEP) | CIP | M | X | Extractables study: 17-001 ÄKTA pilot 600 | |||
| ÄKTA process™ | N/A | Polyolefin | CIP | H | X | X | 1) Extractables study: 15-019 ÄKTAprocess PP system 2) Extractables study: 22-001 ÄKTA process | |||
| UniFlux™ 30 | 29001375 | Stainless steel | CIP | X | Testing in line with former industry best practice performed on complete UniFlux 30 SS system. No further testing is planned. | Extractables study: 15-020 UniFlux 30 | ||||
| Process filters | Profile® II Filter cartridges | AB1Y0057PH4 | PP, PE, Si | Irradiation and autoclave | M | VAL-AS-009605-ER10 (Autoclave) VAL-AS-009605-ER11 (Irradiation) | ||||
| Duo-Fine® II series filter | DFNT04510USM7 | Fiberglass, PP, PE, Si | Autoclave | M | PHA-AM-014106-ER3 | |||||
| ULTA™ Prime GF | 28908433 | Glass microfiber | Autoclave | X | Testing in line with former industry best practice performed on complete assemblies. No further testing is planned. | Extractables study: 15-023 ULTA Prime GF | ||||
| ULTA™ Prime PP | 28908477 | Polyolefin | Autoclave | X | Testing in line with former industry best practice performed on complete assemblies. No further testing is planned. | Extractables study: 15-024 ULTA Prime PP | ||||
| ReadyToProcess™ ULTA™ filter capsules | 29410059 | Polyethersulfone | Gamma | X | Testing in line with former industry best practice performed on complete assemblies. No further testing is planned. | Validation guide: VG ReadyCircuit - extractables studies on ReadyToProcess ULTA HC; ULTA SG; ULTA CG; ULTA GF assemblies | ||||
| Sensors | Broadley James® single-use pH sensor | SU-800-1100-N | PEEK, EPDM, Si | Irradiation | H | VAL-AS-010802-ER | ||||
| Broadley James® single-use bioprocessing container (BPC) gas wells | SU-100 | PEEK, PPSU, Si | Irradiation | M | VAL-AS-013144-ER | |||||
| Sterilizing grade filters | Kleenpak® capsules with Supor® EKV membrane | KA3EKVP1G | PES, PP | Irradiation and autoclave | H | X | USTR 3948 (Comprehensive summary) | |||
| Supor® EKV membrane filter cartridges and Kleenpak® Nova capsules | NT6EKVP1G | PES, PP | Irradiation and autoclave | M | X | USTR 4090 (Comprehensive summary) | ||||
| Supor™ EKV membrane in 5-inch Kleenpak™ Nova capsules and cartridges | NP5LEKCP1G | PES, PP | Irradiation and autoclave | M | X | USTR 4089 (Comprehensive summary) | ||||
| Kleenpak® Nova capsules with Supor® EX grade ECV membrane | NP6UECVP1G | PES, PP, Si | Irradiation and autoclave | H | X | USTR 3949 (Comprehensive summary) | ||||
| Kleenpak® Nova capsules with Fluorodyne® EX grade EDF membrane | NT6UEDFP1G | PES, PVDF, PP, Si | Irradiation and autoclave | H | X | Version 2 | USTR 3950 (Comprehensive summary) | |||
| Kleenpak® Nova capsules with Fluorodyne® EX grade EDT membrane | NT6UEDTP1G | PES, PVDF, PP, Si | Irradiation and autoclave | H | X | USTR 3951 (Comprehensive summary) | ||||
| Supor Prime Filter in Kleenpak® Spectrum Capsule and Cartridge Format | FC6ASFP1 | PES, PP | Irradiation and autoclave | H | X | VAL-AS-012571-ER1 (Autoclave) VAL-AS-012571-ER2 (Irradiation) | ||||
| Fluorodyne® II membrane filter capsules and cartridges | NT6DFLP1G | PVDF, PP, Si | Irradiation and autoclave | H | X | DFL/DBL/DJL | USTR 4093 (Comprehensive summary) | |||
| Kleenpak® capsules with Fluorodyne® II membrane | KA3DFLP1G | PVDF, PP | Irradiation and autoclave | H | X | DFL/DBL/DJL | USTR 4092 (Comprehensive summary) | |||
| 5-inch Kleenpak® Nova filter capsules and cartriges with Fluorodyne® II membrane | NP5LDFLP1G | PVDF, PP | Irradiation and autoclave | H | X | USTR 4094 (Comprehensive summary) | ||||
| Sterilizing grade filters | Polypropylene filter hardware used in Pall NP5L Kleenpak® Nova capsules and AB05 filter cartridges | FY00631, FY00630, FY00111 | PP | Irradiation and autoclave | H | X | VAL-AS-009305-ER1 (Autoclave) VAL-AS-009305-ER2 (Irradiation) | |||
| Kleenpak® Nova capsules with Posidyne® membrane | NT6NFZP1G | Nylon, PP, PE, Si | Autoclave | H | X | VAL-AS-008626-ER1 | ||||
| Ultipor® N66 filter cartridges | AB1NF7P | PP, Nylon | Autoclave | M | X | PHA-AM-009775-1 | ||||
| Emflon® II filter cartridges | AB1V0027PV | PVDF, PP | Autoclave | M | X | PHA-EU-000990-1 (Water) PHA-EU-000990-4 (50% Ethanol) | ||||
| Kleenpak® capsules with Emflon II membrane | KA3V002PV1G | PVDF, PP, EPDM | Gamma | M | X | PHA-EU-013161-ER | ||||
| Tangential flow filters (TFF) | Cadence® single-use TFF modules with Omega™ PES membrane | CSUM010T050, CSUM010T010 | PES, PSU, PP | N/A | X | USTR 2906 (Water) USTR 2928 (25% Ethanol) | ||||
| T-Series TFF cassettes with Omega membrane | OS030T06 | PES, urethane, PP | N/A | X | TR451402732 | |||||
| Cadence inline diafiltration module with Omega PES membrane | DFOS030T120612 | PES, PP, Si, PSU | N/A | X | PHA-AM-013313-ER1 | |||||
| Cadence inline diafiltration module with Delta regenerated cellulose membrane | DFDC030T120612 | Reg. cellulose, PP, Si | N/A | X | PHA-AM-013313-ER3 | |||||
| ReadyToProcess Microfiltration hollow fiber filter | RTPCFP-2-E-6S | Polysulfone | Gamma | X | Testing performed in line with former industry best practice performed on complete assemblies. | Validation guide: VG ReadyToProcess hollow fiber cartridges. | ||||
| ReadyToProcess Ultrafiltration hollow fiber filter | RTPUFP-30-C-6S RTPUFP-750-E-6S | Polysulfone | Gamma | X | Testing performed in line with former industry best practice performed on complete assemblies. | Validation guide: VG ReadyToProcess hollow fiber cartridges | ||||
| Microfiltration hollow fiber filter | CFP-2-E-6A CFP-2-E-35STM | Polysulfone | CIP / Steam in place (SIP) | X | Testing performed in line with former industry best practice performed on complete assemblies. | 1) Extractables study: 15-021 Hollow fiber cartridges | ||||
| Ultrafiltration hollow fiber filter | UFP-10-C-6A UFP-100-E-6A UFP-10-E-35 UFP-10-C-55STM UFP-10-E-55STM | Polysulfone | CIP / SIP | H | X | X | 1) Testing performed in line with former industry best practice performed on complete assemblies. 2) Tested in alignment with BioPhorum guide and USP <665>. | 1) Extractables study: 15-021 Hollow fiber cartridges 2) Extractables study: 18-019 Hollow fiber ultrafiltration cartridges | ||
| Filling flow kits | Single-Use Needle and Flow Path with DAC | 610477 604877 610478 610479 600460 604975 | Silicone | Gamma | M | X | X | Information is provided per component in alignment with BioPhorum guide | Assembly Family File: Assembly family information Single-Use Needle (SUN) and Flow Path with DAC | |
| Allegro™ Connect Bulk Fill system | ACBFSCEPLC ACBFSCEIO ACBFSULIO ACBFSULPLC | Slicone, PP, PSE, PES | Irradiation | H | X | Representative assembly tested for scaling to user's system | VAL-AS-014453-ER | |||
| ÄKTA ready™ Flow Kit | 28930182 | Silicone | Gamma | H | X | Additional extractables studies were performed in DMSO and DMA. | Validation guide: VG ÄKTA ready Flow Kit | |||
| ÄKTA ready™ XL Flow Kit | 29264593 | Silicone | Gamma | M | X | Validation guide: VG ÄKTA ready XL Flow Kit | ||||
| ÄKTA readyflux™ Flow Kit | 29187383 | Thermoplastic elastomer (TPE) | Gamma | H | X | Additional extractables studies were performed in DMSO and DMA. | Validation guide: VG ÄKTA readyflux Flow Kit | |||
| ÄKTA readyflux™ XL Flow Kit | 29403132 | Silicone | Gamma | M | X | Assembly Family File: Assembly family ÄKTA readyflux XL flow kit - guide to extractables studies of components | ||||
| ÄKTA ready™ 450 Flow Kit | 29631244 | Silicone | Gamma | M | X | Assembly Family File: Assembly family ÄKTA ready 450 flow kit - guide to extractables studies of components | ||||
| Tubing kit for AxiChrom™ 200 | 28943020 | Silicone | N/A | X | Testing in line with former industry best practice performed on complete assemblies. No further testing is planned. | Extractables study: 15-027 Silicone Tubing Kit for AxiChrom 200 | ||||
| Tubing kit for chromatography hardware | 28938126 | Polytetrafluoroethylene (PTFE) | N/A | X | Testing in line with former industry best practice performed on complete assemblies. No further testing is planned. | Extractables study: 15-028 Tubing PTFE | ||||
| Xcellerex™ APS flow kit | 29377111 | TPE | Gamma | H | X | Information is provided per component in alignment with BioPhorum guide | 1) Assembly family file: Xcellerex APS flow kit - guide to extractables studies of components. 2) Extractables study: 19-002 Xcellerex APS flow kit. | |||
| NxGen commercial flow kit for use with NanoAssemblr commercial formulation system | 1002279 | N/A | Gamma | H | X | Extractable study 24-017 (VAL-AS-015755) | ||||
| Virus filters | Kleenpak Nova capsules with Pegasus™ Prime virus removal filter membrane | NP6LUPRMP1S | PES, PP | IrIrradiation and autoclave | H | X | VAL-AS-004360-ER (IrIrradiation) VAL-AS-004360-ER1 (Autoclave) | |||
| Kleenpak Nova capsules with Pegasus™ SV4 virus removal filter membrane | NT6USV4P1 | PVDF, PE, PP, Si | Autoclave | H | X | VAL-AS-008472-ER1 | ||||
| Kleenpak Nova capsules with Pegasus™ Protect virus prefilter membrane | NP6PRTP1 | Nylon, PP, PE | Autoclave | H | X | VAL-AS-005331-ER1 | ||||
| Kleenpak Nova capsules with Pegasus™ Protect virus prefilter membrane | NP6LPRTP1G | Nylon, PP, PE | Gamma | H | X | VAL-AS-005331-ER2 | ||||
| Note 1: Materials of construction: ULDPE = Ultra-low density polyethylene; HDPE = High-density polyethylene; EVA= Ethylenevinylacetate; PC = Polycarbonate; PSU = Polysulfone; PES = Polyethersulfone; PP = Polypropylene; PVDF = Polyvinylidene fluoride; PEEK = Polyether ether ketone; Si = Silicone elastomer; PBT = Polybutylene terephthalate; EPDM = Ethylene propylene diene monomer; PPSU = Polyphenylsulfone. Note 2: Irradiation refers to X-ray and/or Gamma irradiation. Note 3: USP<665> is divided into High (H) or Moderate (M) risk level study design. Only fully satisfied USP <665> high risk dataset would be marked H, otherwise M. Note 4: Dataset available using different study design than USP<665> or BPOG. Note 5: See description on top how to access the portal. Note 6: Summary of extractable studies and other relevant information supporting risk assessment with all report files embedded | ||||||||||